Cutting Methods Comparison

Oxy Fuel Cutting

  • Basic manual equipment is low cost, very portable and versatile
  • An economical method of plate edge preparation for bevel and groove welding on medium and low carbon steels
  • Can be used to easily cut rusty and scaled plate
  • Ideal for thick (>12”) and thin (1/16”) material
  • Only moderate skill is required to produce successful results
  • Suitable for manual and mechanized cutting
  • May be utilized with a variety of cutting fuels including:
    • Propylene
    • Acetylene
    • Propane
    • Methylacetylene
    • Polypropediene (Mapp)
    • Natural Gas
    • FG2

Plasma Arc Cutting (PAC)

  • High quality cutting of both ferrous and non-ferrous materials, particularly useful for cutting aluminum and stainless steel
  • Equipment is available for cutting a wide range of material thicknesses
  • Ideal for cutting materials up to 2” in thickness
  • Precision plasma can produce laser-like quality cuts in some applications with significantly lower equipment costs

Laser Beam Cutting

  • Narrow kerf width, minimal heat affected zone, little or no distortion
  • Highly reproducible results
  • High cutting speeds with excellent cut quality
  • Easily automated and flexible
  • Can be used to cut materials that are not electrically conductive
  • Ideal for cutting aluminum, copper, stainless and mild steel

Selection Chart

Consult Linde's Selection Chart below to determine the recommended cutting process that better suits your needs.

Material TypeThickness in (mm)Oxy-Fuel SpeedOxy-Fuel QualityPlasma SpeedPlasma QualityLaser SpeedLaser Quality
Carbon Steel<1/8 (3.2)FFVGGEE
Carbon Steel1/4 (6.4)FFGGEE
Carbon Steel1/2 (12.7)GGGGGE
Carbon Steel1 (25.4)GGFGFVG
Carbon Steel2 (50.8)GGFFN/RN/A
Carbon Steel3 (76.2)GGF (mech only)FN/RN/A
Carbon Steel>3 (76.2)FGN/RN/RN/RN/A
Stainless Steel<1/8 (3.2)N/RN/AVGVGEE
Stainless Steel1/4 (6.4)N/RN/AVGVGEE
Stainless Steel1/2 (12.7)N/RN/AGGVGE
Stainless Steel1 (25.4)N/RN/AGGFG
Stainless Steel2 (50.8)N/RN/AFFN/RN/A
Stainless Steel3 (76.2)N/RN/AFFN/RN/A
Stainless Steel>3 (76.2)N/RN/AN/RN/RN/RN/A
Stainless Steel<1/8 (3.2)N/RN/AVGVGEE
Stainless Steel1/4 (6.4)N/RN/AVGVGEE
Stainless Steel1/2 (12.7)N/RN/AGGVGE
Stainless Steel1 (25.4)N/RN/AGGFG
Stainless Steel2 (50.8)N/RN/AFFN/RN/A
Stainless Steel3 (76.2)N/RN/AFFN/RN/A
Stainless Steel>3 (76.2)N/RN/AN/RN/RN/RN/A
Aluminum<1/8 (3.2)N/RN/AVGGEE
Aluminum1/4 (6.4)N/RN/AGGEE
Aluminum1/2 (12.7)N/RN/AGGVGVG
Aluminum1 (25.4)N/RN/AVGGFG
Aluminum2 (50.8)N/RN/AGGN/RN/A
Aluminum3 (76.2)N/RN/AGGN/RN/A
Aluminum>3 (76.2)N/RN/AN/RN/RN/RN/A
Copper<1/8 (3.2)N/RN/AVGGEE
Copper1/4 (6.4)N/RN/AGGEE
Copper1/2 (12.7)N/RN/AGGVGVG
Copper1 (25.4)N/RN/AVGGFG
Copper2 (50.8)N/RN/AGGN/RN/A
Copper3 (76.2)N/RN/AN/RN/AN/RN/A
Copper>3 (76.2)N/RN/AN/RN/RN/RN/A

E = Excellent | VG = Very Good | G = Good | F = Fair | P = Poor | N/R = Not Recommended | N/A = Not Applicable

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