Stargon™ AL for Aluminum

A Shielding Gas Designed And Optimized For Aluminum GMAW And GTAW Welding Processes

Linde’s Stargon™ AL welding blend is an advanced shielding gas for welding aluminum. Stargon AL welding blend is a carefully prepared proprietary blend of argon with precisely controlled ppm (parts per million) additions of active gases, and it is versatile for use in both GMAW and GTAW weld processes.

When compared to pure argon, Stargon AL shielding gas provides better arc control, penetration and weld puddle placement, resulting in improved weld speeds and weld quality.

By increasing arc stability, arc energy and overall arc performance, Linde’s Stargon AL welding blend improves bead appearance, can reduce the cleaning zone, and provides better wetting and weld penetration – increasing process weld quality and operator appeal.

Praxair Stargon AL

Stargon AL Welding Blend GMAW Performance on Aluminum

Stargon AL welding blend increases arc stability, energy and performance in GMAW processes, which provides better wetting, fusion and penetration, when welding aluminum. It also improves weld quality, bead appearance and operator appeal.

Features

  • Bead Appearance - Stargon AL gas blend provides a consistent, regular arc with reduced surface tension for better wetting and a smoother bead with reduced spatter.
  • Better Arc StabilityStargon AL gas blend provides improved weld fusion and penetration when compared to argon.

Stargon AL Welding Blend GTAW Performance When Welding Aluminum

Stargon AL welding blend powerfully impacts the GTAW weld process. The improved arc stability, energy and performance provide significant gains in weld placement and bead appearance, the reduction of the cleaning zone, and improved weld fusion and penetration, as well as faster travel speeds.

Features

  • Bead Appearance – Welds made with Stargon AL gas blend result in a smaller cleaning zone with a smoother weld surface.
  • Weld PenetrationStargon AL gas blend provides greater penetration than argon.
  • Arc StabilityStargon AL gas blend provides improved stability and wetting, with less arc wander.

Performance Characteristics

The charts below compare Linde’s Stargon AL welding blend and other shielding gases. To discover the best shielding gas options for your application, contact your local Linde representative.

Praxair Stargon AL Chart

TIG Welding Suggested Parameters

Shielding GasAluminum Thickness (inches) Tungsten Electrode Diameter (inches) Current Level (amp) Filler Diameter (inches) Gas Flow (cfh)
Stargon AL1/16 - 1/8 1/16 - 3/32 60 - 150 3/32 - 1/8 15 - 20
3/16 1/8 180 - 220 1/8 20 - 25
1/4 3/16 220 - 300 1/8 - 3/16 25 - 30
3/8 3/16 - 1/4 280 - 370 3/16 30 - 35

MIG Welding Suggested Parameters

Shielding GasWire Diameter (inches)Aluminum Thickness (inches) 

Wire Feed Speed (ipm)

4xxx

Wire Feed Speed (ipm)

5xxx

Amps 4xxx

Amps

5xxx

Volts

4xxx

Volts 5xxx
Stargon AL3/64 3/32 170 220 110 120 25 24
1/8 270 330 150 160 26 25
1/4 320 370 190 220 26 25
3/8 390 450 220 230 27 25
1/16 1/4 170 200 200 210 26 24
3/8 200 230 230 240 27 25
1/2 240 270 260 270 28 26
3/4 260 300 280 290 29 27
1280 320 300 310 30 28